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CUSTOM PACKAGING

The Custom Thermoforming Process

Open communications and a partnership approach with our customers will keep your program on the fast track. We begin each project with a clear understanding of the product, application, and processing issues.

Tray-Pak offers expertise at every step of the custom thermoforming process, design through package integrations.

DESIGN & ENGINEERING

The perfect design is just the beginning 

We start with drawings, prototypes or specifications of our customer’s products. SolidWorks modeling software, digital scanning and material processing expertise enable our in-house designers, engineers and new product development team to explore all the possibilities. Drawings can be submitted and reviewed electronically. 

Approved designs go to rapid prototyping or one of our CNC machining centers for quick turnaround tooling.

MATERIALS

Material advantages

Our portfolio of materials allows us the opportunity to develop the material profile that best meets the package requirements. Unlike commodity-oriented thermoformers, Tray-Pak works with virtually all materials.  Our buying leverage assures very competitive pricing, and our high-speed order entry system accelerates processing and delivery. 

MATERIALS

HIPS

OPS

APET/RPET/PETG

PP/EVOH/PE

HDPE/LDPE

PP

PVC

 

BIO-BASED MATERIALS

PLA, Cereplast, PHA (Starch)Cellulose BARRIER

NOTE: The material characteristics and properties discussed in this section are general, and for comparison purposes only. Performance can be altered through modifiers as well as the thermoforming process itself. Each application requires planning and testing to ensure the desired characteristics. 

TOOLING

The right tool for the job

In-house tooling fabrication that includes Mastercam Software, CNC machining centers and experienced professionals answer our customers’ needs every day for custom tooling. Those with global operations rely on us for world-class tooling for varied production requirements around the world.

 

AUTOMATION INTEGRATION

A smooth fit with production

Expertise in materials, machinery, and automation, as well as package design, makes TPC the perfect partner for packaging solutions of mid-to-high volume consumable products, and integrating it into your production lines. Our technical support team is a valued resource, often going to our customers’ plants to share our expertise in every step of the process, from denesting to loading to sealing.

 

 

QUALITY PROGRAMS

Assuring our customers' peace of mind

Quality is assured every step of the way. Guided by the principles of ISO 9001:2000, we constantly audit our processes and systems to ensure consistently high quality standards, and seek new ways to keep our operations – and our customers – on the cutting edge.

Our quality systems include:

ISO 9001:2008 Registered

AIB Audit Program & Certification,    Superior Gold Standard Rating

HACCP Guidelines

Surveillance by BSI

Corrective Action Programs

FDA Compliance

Total Quality Management

Statistical Process Control

Complete Audit & Traceability

Computer-monitored Production

 

 

Magnamike

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TRAY-PAK CORPORATION

888-926-1777

SALES@TRAYPAK.COM